Manufactured Capital
Ensuring Quality and Operational efficiency
Our state-of-the-art plants are equipped with modern equipment and digital technologies enabling us to maintain quality and drive productivity. We strive to improve on these parameters to remain competitive and be a trusted partner for our customers.
Strategically located plants
3 plants near CETP
5 plants in vicinity of customers
4 plants near ports
Plants
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Top Notch Quality
- Culture of continuous improvement resulting in high customer stickiness
- All supplies as per customer specification which is tested by quality control team and approved for Certificate of Analysis & Material Safety
Quality
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Integrated and Diverse
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Process competency ranging for basic to niche and complex chemical intermediates
Integrated
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Safe Movement
- Process in place to ensure all goods are transported in a secure manner
- Use of GPS tracking prevents any mishaps for all finished products and by- products and approved for Certificate of Analysis & Material Safety
Safe
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Our Plants
We have a total of six fully integrated manufacturing plants across India spread across five locations in Gujarat, Telangana and Maharashtra. All our manufacturing units are compliant to ISO 9001 (quality), ISO 14001 (environmental) and ISO 45000 (health and safety) standards. We have conducted Together for Sustainability (TfS) Audit at Roha, Taloja and Nandesari units to facilitate the improvement of sustainability performance. Further, our plants are authorised to use Responsible Care logo certifying their sustainability contribution and strengthening organisation brand value.
Operational Excellence
We have integrated operations with processes ranging from manufacturing basic chemical intermediates to niche and complex ones. This allows us flexibility to focus on manufacturing products in demand and providing price advantage. We leveraged this advantage to run the plant at optimum capacity utilisation to cater the rising demand.
We undertake initiatives like improving process efficiencies and training manpower on an ongoing basis to drive operational excellence. Our manufacturing is supported by robust inbound and outbound logistics and distribution network that ensures supply reliability. Secure mode of transport along with GPS technology is used for real-time monitoring to ensure transport in timely and safe manner.
Operational Highlights FY 2020-21
Cost Optimization
In a challenging external environment, we focussed internally to enhance our operational excellence. Multiple initiatives such as process optimisation, productivity improvements and energy conservation were implemented across our manufacturing facilities.
Health and Safety Performance
Operating in chemical industry, which involves significant hazards, we continue to strengthen our health and safety standards every year. In FY 2020-21, we digitalised and updated all major processes (100% usage of HSE software for Incident Investigation) and conducted HAZOP (hazard and operability) study for all major products. We also conducted several webinars on Process Safety and Workplace Safety elements to cover all major stakeholders. These have resulted in improvement in near-miss reporting, incident investigation and training on new incident investigation process.
Capex Programmes
We intend to commit around Rs. 300 Crores towards various capex programmes in the immediate future at newly acquired land at Dahej. In addition to this, another amount of around Rs. 100 Crores in various brownfield expansions of existing products. We are also doubling IPA capacity at our Dahej (DPL) plant.
Strategic Focus Area
Development of new process and product, operational excellence and HSE performance will remain a key focus area for us. We have multiple initiatives lined up to strengthen our manufactured capital. We continue to work towards cost optimisation through backward integration and recycling as well as maximising asset utilisation for enhancing
return on investment. We are undertaking several ongoing capacity expansion Programmes for existing product and to build a pipeline of new products. Further, we focus on creating swing capacity, which will help us in operational flexibility regarding which product to manufacture based on market demand will also improve plant utilisation.
